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Our journey begins with the foundation of excellence - shell cutting, tube cutting, and tube straightening. Each step is meticulously executed to ensure the perfect dimensions for our heat exchangers. Tube bending follows suit, where our skilled craftsmen shape the tubes with utmost precision.
The baffles take centre stage as they undergo machining on our advanced lathe machines. With meticulous attention to detail, we create perfectly aligned holes through CNC drilling. Simultaneously, tube sheet machining and drilling ensure a seamless fit and proper flow distribution.
The heart of our shell and tube heat exchangers lies in the tube bundle assembly. Our experts meticulously position and secure the tubes inside the shell, ensuring optimal heat transfer. The tube sheets are carefully matched, guaranteeing a tight and efficient system. To reinforce the tube-to-tube sheet connection, we employ an expanding process. With precision and expertise, we set the voltage as per the requirements and expand the tubes, creating a robust bond. Welding follows suit, as our skilled welders ensure the integrity and longevity of the heat exchanger.
Quality is uppermost at OMEEL Coils. We subject each heat exchanger to rigorous hydraulic and pneumatic tests, ensuring they meet our stringent standards. Only the finest materials, including carbon steel, mild steel, and stainless steel, are chosen for the construction of our shells. Copper Cu: Ni, Brass, SS 304/316, MS, and CS materials are chosen for Tube.
Our shell and tube heat exchangers find application in a wide range of industries. We Manufacture Shell and tube evaporators, condensers, process heat exchangers, and compressor coolers, our products cater to diverse needs. Moreover, we pride ourselves on our ability to customize solutions to meet unique requirements.
At OMEEL Coils Pvt. Ltd, we go above and beyond to deliver superior shell and tube heat exchangers. From meticulous craftsmanship to stringent quality control, we ensure our products exceed expectations. we have the expertise to meet your specific needs.
Excellent Heat Transfer Efficiency
Versatile Design
Robust Construction
Customization Options
Easy Maintenance
Shell
The outer cylindrical vessel that contains the tube bundle and the shell-side fluid. Shell material use Mild steel, Carbon Steel and Stainless Steel.
Tubes
Numerous small-diameter (1/4" 5/16" 3/8” 1/2" 5/8” 3/4” ... upto 2" (6mm to 52mm)) tubes that carry the vapor to be condensed. The tube materials are Copper, Cupronickel (70:30/90:10), SS304/316, and MS, Brass (Seamless, External/Internal Grooved, Extruded, and Spiral Wound Fin Tube).
Tube Sheets
Positioned at both ends of the tube bundle, providing support for the tubes and facilitating proper fluid separation. Tubes materials are as per the requirement of customer.
Baffles
Baffle plates are strategically placed inside the shell to enhance fluid flow and increase heat transfer efficiency. Generally we used materials for baffle MS, CS, Brass, SS, PP.
|
Shell Material |
MS,CS,SS |
|
Tube Material |
Copper, Cupronickel(70:30/90:10), SS304/316, MS, Brass (Seamless, External/Internal Grooved, Extruded, Spiral Wound Fin Tube) |
|
Baffles |
MS, CS, Brass, SS, PP |
|
Shell side BSP |
MS,CS,SS |
|
Tube side BSP |
MS,CS,SS |
|
Tube OD |
1/4" 5/16" 3/8” 1/2" 5/8” 3/4” ... upto 2" |
Our Shell and Tube Condensers are reliable and efficient heat transfer devices used for condensing vapors into liquid form. They are widely employed in industries where heat recovery, energy conservation, and vapor recovery are crucial. These condensers are designed to provide optimal performance and durability.
Working Principle
Our shell and tube type condenser consists of a cylindrical steel shell containing a number of straight water tubes, placed horizontally. The condenser tubes are made either from steel or copper, With or without fins. The steel tubes without fins are generally used in ammonia refrigerating systems, because ammonia corrodes the copper tubing. The tube sheets are welded to the shell at both the ends. The removable cover boxes are provided to the shell at each end to facilitate the cleaning of condenser. The intermediate supports are provided in the shell to avoid sagging of the tubes.
Application
- HVAC:-Used to remove heat from refrigerant in air conditioning systems.
- Power Generation and Utilities: Utilized to condense exhaust steam in power plants, increasing efficiency and conserving water.
- Chemical and Petrochemical Industries: Employed for cooling and condensing process fluids and gases in reactors and distillation units.
- Food and Beverage Processing: Used for condensing steam in cooking, sterilization, and pasteurization.
- Pharmaceuticals and Healthcare: Utilized to remove heat from chemical processes, ensuring temperature control and product quality.
- Heavy Engineering Industries: Applied for cooling and heat exchange in sectors like shipbuilding and heavy machinery production.
- Metal Industry: Play a role in cooling and condensing gases in metallurgical processes, including steel mills and foundries.
- Textile Industry: Used to control temperatures and humidity in textile manufacturing processes, such as dyeing and finishing.
- Government Sector: Employed in research labs and defense installations for various cooling and heat exchange applications.
Capacity
Water Cooled Condensers:- 3 KW to 1800 Kw
Temperature: 10 Degree Celsius to 40 Degree Celsius
Air Cooled Condensers:- 3 KW to 1800 Kw
Temperature: 10 Degree Celsius to 75 Degree Celsius
OMEEL Coils Pvt. Ltd's Shell and Tube Evaporators, commonly referred to as chillers, are heat transfer devices used to remove heat from a process fluid through the process of evaporation. These evaporators are widely used in industries where precise temperature control and cooling are essential for various applications.
Application
HVAC Sectors: Used for cooling and dehumidifying air in air conditioning and refrigeration systems.
Power Generation and Utilities: Employed in power plants for steam condensation and cooling, enhancing power generation efficiency.
Chemical and Petrochemical Industries: Used to concentrate and cool chemical solutions, aiding in component separation.
Food and Beverage Processing: Utilized for evaporating water from food products, such as juices and dairy, during concentrate production.
Pharmaceuticals and Healthcare: Essential for concentrating active pharmaceutical ingredients and purifying pharmaceutical products.
Metal Industry: Used for cooling various fluids in metallurgical processes to ensure product quality and equipment safety.
Heavy Engineering Industries: Employed for cooling and condensing in heavy engineering processes, including machinery production.
Textile Industry: Used in textile processes for removing excess water from fabrics, particularly in dyeing and finishing.
Capacity
3 Kw To 1800 Kw
Temperature
10 Degree Celsius to -70 Degree Celsius
OMEEL Coils Pvt. Ltd is a leading provider of high-quality Shell and Tube Oil Coolers, designed to efficiently cool and regulate the temperature of oil in various industrial applicationsI.
OMEEL Coils Pvt. Ltd's Shell and Tube Oil Coolers are robust heat transfer devices specifically designed for cooling and maintaining optimal operating temperatures of oil in industrial processes. These oil coolers are essential for ensuring the longevity and performance of equipment by preventing oil overheating and degradation.
Application Of Oil Cooler
HVAC: Our oil coolers are integral to HVAC systems, regulating oil temperature for efficient operation.
Power Generation and Utilities: Our oil coolers maintain safe operating temperatures for hydraulic systems, ensuring continuous power generation.
Chemical and Petrochemical Industries: Our oil coolers control oil temperatures in critical equipment, such as pumps and compressors, for safe chemical processes.
Food and Beverage Processing: Our oil coolers maintain oil temperatures in food processing equipment, ensuring product quality and safety.
Pharmaceuticals and Healthcare: Our oil coolers regulate oil temperatures in pharmaceutical machinery, ensuring product consistency and quality.
Metal Industry: Our oil coolers prevent overheating in heavy machinery, like rolling mills and stamping presses, by cooling hydraulic and lubricating oils.
Heavy Engineering Industries: Our oil coolers maintain optimal oil temperatures in heavy engineering equipment for efficient and durable operation.
Textile Industry: Our oil coolers regulate oil temperatures in textile machinery, ensuring product quality and consistency.
Capacity
5 Kw To 2500 KW
Inlet Temperature-120 Degree Celsius
Outlet Temperature:-30 Degree Celsius
Flow Rate:-5 LPM to 3000 LPM
OMEEL Coils Pvt. Ltd is a renowned provider of Shell and Tube Compressor Coolers, including pre-coolers, intercoolers, and after coolers. These cooling devices play a crucial role in maintaining optimal operating temperatures and increasing the efficiency of compressors. Let's explore the key aspects of OMEEL Coils Pvt. Ltd's Shell and Tube Compressor Coolers:
OMEEL Coils Pvt. Ltd offer wide range of pre-Cooler. The coolers offered by us are developed by the experts keeping in mind the requirements of the industries. We are one-step ahead of our competitors in manufacturing, exporting and supplying a qualitative range of pre- Coolers. These are precisely engineered to reduce air temperature under extreme conditions. Manufactured from premium quality copper/stainless steel with ends ARC/TIG welded, our coolers are acclaimed for durability and ergonomic design. Our products are acclaimed for high performance and ensure their adherence with the industry standards.
Capacity: -
3 Kw to 1800 Kw
Flow Rate: - 100 LPM to 5000 LPM
Air Temp: -120 Degree Celsius to 32 Degree Celsius
Most industrial compressors operating today are a multistage design. To optimize the cost of compressing gases it is popular to use multi-stage industrial compressor. When the Air compressor compresses air, heat is generated this causes the air to expand requiring an increase of HP for further air compression. It's suited between the first & second stage of multistage air compressor. the role of the compressor inter cooler is to provide colder, dryer, denser air to the next stage of compression.
OMEEL Coils Pvt. Ltd can provide just the intercooler element OR the entire unit including the outer casing.
After coolers are heat exchangers that remove the heat from compressed air. The most common compressor after coolers use much cooler ambient air or cool water to remove the heat, which is also effective in removing moisture from compressed air.
We hold expertise in manufacturing and supplying extensive range of an After Coolers that are fabricated with utmost precision. Our products are available in different designs and shapes and satisfy the diverse requirements of the clients efficiently. Our entire product range is in compliance with international standards of quality.
OMEEL Coils Pvt. Ltd takes pride in offering high-quality Tube Bundles for various heat exchanger applications. These Tube Bundles are designed to provide efficient heat transfer and are customizable to meet specific project requirements.
OMEEL Coils Pvt. Ltd's Tube Bundles are integral components of heat exchangers, designed to facilitate the exchange of heat between two fluids. These bundles consist of numerous small-diameter tubes arranged in a compact configuration, maximizing the surface area for efficient heat transfer.
OMEEL Coils Pvt. Ltd Shell and Tube heat exchangers are meticulously designed and engineered to facilitate the transfer of heat between two fluid streams. These heat exchangers consist of a cylindrical shell that encloses a bundle of tubes. The fluids, known as the shell-side fluid and the tube-side fluid, flow through their respective paths within the exchanger, allowing for efficient heat exchange.
